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如何制造高性能的铝挤压外壳?

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如何制造高性能的铝挤压外壳?

2023-04-05 09:01:17

  焊接壳体是一种越来越受欢迎的外壳制造方法。焊接壳体的优点是:制造成本低,强度高。 一般来说,焊接铝壳的成本是注射成型的2-3倍。焊接技术可以最大限度地发挥铝材料的强度。铝材料的抗拉强度是铁的5倍,钢的2倍。

  铝壳体的强度高,可以满足电子产品高强度要求,而且铝材料的导热性好,可以更好地保护电子产品。 正因为如此,焊接壳体越来越被电子行业采用。下面我们就来看看如何制造高性能的铝挤压外壳。

  铝挤压外壳的优点

  与注塑成型相比,铝挤压成型具有以下优点:

  1、延伸率高,可以根据产品的外形和尺寸要求制造出各种复杂的铝挤压外壳。

  2、质量稳定,可以保证铝挤压外壳的质量稳定性。

  3、成本低,由于铝挤压外壳的成型工艺简单,成本较低。

  4、结构简单,铝挤压外壳的结构简单,安装和使用方便。

  焊接铝壳的制作方法

  1、 焊接前的准备工作

  焊接铝壳的准备工作主要包括以下几个方面:

  1、确定焊接方法和焊接工艺

  2、选择焊材

  3、选择焊接工具

  4、焊接前的清洁和除污

  5、焊接后的清洁和除污

  2、焊接铝壳的具体方法

  1、铝丝焊接

  铝丝焊有两种常见的方法,一种是阴极放电焊,另一种是氩弧焊。

  2、铝板焊接

  铝板焊接也是常用的焊接方法,主要有氩弧焊和阴极氧化焊两种。

  3、 焊接铝壳的注意事项

  1、 焊接前应确认焊材是否符合要求

  2、焊接时应注意焊材的温度,以免影响焊接质量

  3、焊接时应注意工具的温度,以免影响焊接质量

  4、焊接工具的选择应符合焊接要求

  5、 焊接前应清洁焊材和焊接面

  6、焊接后应清洁焊材和焊接面

  4、焊接铝壳的常见问题

  1、焊接铝壳时应注意哪些问题?

  2、如何确定铝壳的焊接质量?

  3、铝壳焊接后如何处理?

  Welding shell is a popular method of shell manufacturing. The advantages of welding shell are: low manufacturing costs, high strength. In general, the cost of welding aluminum shell is 2-3 times that of injection molding. Welding technology can maximally realize the strength of aluminum material. The tensile strength of aluminum material is 5 times that of iron and 2 times that of steel.

  The high strength of aluminum shell can meet the high strength requirements of electronic products, and the good thermal conductivity of aluminum material can better protect electronic products. It is precisely because of this that welding shell is increasingly adopted by the electronics industry. Next, let's see how to make high performance aluminum extrusion shell.

  Advantages of aluminum extrusion shell

  Compared with injection molding, aluminum extrusion has the following advantages:

  1. High elongation, various complex aluminum extrusion shells can be manufactured according to the shape and size requirements of products.

  2. Stable quality, stable quality of aluminum extrusion shell can be guaranteed.

  3. Low cost, because the forming process of aluminum extrusion shell is simple, the cost is low.

  4. Simple structure, simple structure of aluminum extrusion shell, convenient installation and use.

  Production methods of welding aluminum shell

  1. Preparation before welding

  The preparation work for welding aluminum shell mainly includes the following aspects:

  1. Determine welding method and welding process

  2. Select welding materials

  3. Select welding tools

  4. Cleaning and degreasing before welding

  5. Cleaning and degreasing after welding

  2. Specific methods of welding aluminum shell

  1. Aluminum wire welding

  There are two common methods of aluminum wire welding, one is cathodic discharge welding, the other is argon arc welding.

  2. Aluminum plate welding

  Aluminum plate welding is also a common welding method, mainly including argon arc welding and anodizing welding.

  3. Precautions for welding aluminum shell

  1. Confirm whether the welding materials meet the requirements before welding

  2. Pay attention to the temperature of welding materials during welding to avoid affecting the welding quality

  3. Pay attention to the temperature of welding tools during welding to avoid affecting the welding quality

  4. The choice of welding tools should meet the welding requirements

  5. Clean the welding materials and welding surfaces before welding

  6. Clean the welding materials and welding surfaces after welding

  4. Common problems in welding aluminum shell

  1. What should be paid attention to when welding aluminum shell?

  2. How to determine the welding quality of aluminum shell?

  3. How to deal with aluminum shell after welding?

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